Hi cgomesu,
first of all thanks a lot for the honest review and sorry for the late reply! I appreciate your feedback a lot as well as your detailed manual how to build this setup. I never had the time to do such a nice manual. I´m sure a lot folks out there used it already and your bonus content with the rtc battery makes total sense.
Back to your improvements:
As the fan on my setup was directly quick and dirty soldered to the pins I needed to design two parts, the fan mount and the upper case. Your review makes me thinking about changing some parts to make it simpler but that needs some more soldering (e.g an additional fan connector) but the biggest issue are the complicated 3D parts for now.
If you print the upper case you have to add supports. To get rid of these after the print is finished is a pain in the ass but I´ll try to test a few upgraded cases and maybe there is a way to print and get the supports out there easily. We´ll see...
For the actual case the upper cover has to be that flexible with the actual design as it is a "clamp on mounting" without any screws needed. Yes, I agree this is not the best solution but at the time I designed the case this was the only way which came into my mind preventing false air into the heatflow. I´m sure there are other solutions but to make the upper case more sturdy or thicker is not feasible in this case. I tried it before and these upper cases were not mountable anymore due to stiffness. You need a printer which is well tuned and good experience of the filament used to achieve a perfect upper cover. My second case I printed is still in perfect condition after 2 or three times dismantling.
I will keep you updated here about progress.
Thanks again for your great work and efforts to write your blogpost.
kirkdis