Again, did you see anything in dmesg?
Further, have you looked closely at the SMART stat's for the drives? If you've been using them for awhile, one (or more) of them may be developing issues.
As the error message appears, the following is the drive with the "Structure Needs Cleaning" note. This drive may need attention:
/srv/dev-disk-by-uuid-9b0d428f-43c5-436d-b400-d2191593a2aa
As they where all in an array previously.
It's only 19% done so there is a day or two left, What's another day or two right?
I have to admit, that I didn't think about the "size" of your array and the time it takes to recreate an mdadm RAID array. On the other hand, it's fairly obvious that something's not right.
But not I did clean each drive but I did quick, so you think I should secure erase them and start over?
Running a "full secure", erase on each drive, would take a lot of time. I don't believe that's necessary. However, if you "start" a full secure and, after 2 minutes or so interrupt it (hit Stop), then follow that with a quick erase, that's better then doing a quick erase by itself. (This is true if your drives have been used as RAID drives prior.) "Secure" erases RAID flags (at the beginning and end of the drive) and the boot sector, then begins working on the rest of the media from there. "Quick" by itself is not as comprehensive.
NO, all 8 are not on same controller 6 on MB's SATA's and 2 on PCIe SATA controller, but has worked this way before.
Things work until they don't. RAID is somewhat sensitive to roughly equal bandwidth for all drives which is why RAID over USB is not reliable. (RAID over USB is one of those scenarios where sometimes it works, until it doesn't.) If I were to speculate, your Mobo drive ports have more bandwidth available to them than the two that are connected with the add on card.
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If you're worried about creation time, have you thought about using ZFS? While the the setup is different from mdadm RAID, most of it is in the GUI. Creating a ZFS pool is very fast.